Engineering Design: Achieving Performance Without Infill

Vivaturf’s non-infill system replaces granular stabilization with integrated material and structural engineering.

3D Profiled Fiber Technology

  • Yarn linear density: 12,500–13,800 dtex
  • Pile height: 50 mm (training) / 55 mm (match-training)
  • Micro-textured surface improves friction regulation and fiber resilience
  • Elastic recovery ≥90% supports rapid rebound after compression

UV stabilizers and antimicrobial additives are incorporated to support long-term surface hygiene and weather resistance.

Composite Backing Architecture

  • Multi-layer structure: high-density PP woven base + cushioning layer + solvent-free adhesive system
  • Peel strength: ≥32 N / 5 cm
  • Airflow channel structure supports drainage and heat dispersion

The backing design helps maintain dimensional stability and reduces risks associated with prolonged moisture exposure.

Precision Double-Needle Tufting

  • Gauge spacing: 3/8 inch (9.525 mm)
  • 8–10 filaments per tuft
  • Uniform distribution forms a three-dimensional support matrix

This improves surface consistency, load distribution, and long-term structural integrity.

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